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Wire Bond Comparison of Different Aluminum Alloys and Thicknesses
Keywords: Aluminum, Wire bonding , Comparison
As the manufacturing of automotive electronic componets continues to relocate thoughout the world, is is not unusal to find that material specifications from different continents specify different metals or alloys for the same type of application. This paper is planned as a comparison of the bondability of aluminum wire to two aluminum alloys that are commonly selected as the inlay material used during the manufacturing process of wire bondable leadframe material systems in hybrid applications. The aluminum alloys being compared are A91145, which is the U.S. standard, and AlSi1, the European standard, and both alloys have been used extremely successfully in high volume for years as bonding pads on automotive leadframes. Different aluminum inlay thicknesses of these alloys combined with different leadframe base metal variations will be wire bonded using industry standard machine setting and a range of wire diameters. These wire bonded samples will be subjected to standard pull testing, shear testing and visual inspection. The purpose of this work is to evaluate whether differences in aluminum chemistry, hardness, thicknes or leadframe base metal have any appreciable effect on wire bond quality.
Barry Njoes, Sr. Applications Engineer
Technical Materials Inc.
Lincoln, RI

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